Quality Control and Weld Inspection with WELD-CHECK

  • Universal use through testing of resistance and laser welded joints (resistance welding spots, laser welding seams, RobScan welding seams)
  • Increase in efficiency through fully automatic weld testing system with measurement duration of only a few seconds per welding seam or welding spot
  • Highest weld testing accuracy through evaluation with special software algorithm
  • Detection and classification of various types of defects as deviations in the joining process at an early stage
  • Integration into the local quality management by creating test records to be included into databases

Thermography for Fully-Automated Non-Destructive Testing of Car Bodies

Using pulse thermography, the weld inspection system WELD-CHECK enables you a quantitative assessment of the inspected welds. A special software algorithm analyzes the pulse-induced change in temperature in the tested joint and computes, based on its temporal course and geometric spreading, corresponding test results. These results are documented in a test report and provided in a format that can be used in your quality databases. This makes WELD-CHECK the ideal weld test system for automobile body assembly - both as an offline measuring unit as well as for in-line inspection.

Thermal imaging cameras of the high-end camera series ImageIR ® by InfraTec are essential components used in this system. Enabling a geometric resolution of up to (1,920 × 1,536) IR pixels, frame rates with some kHz and thermal resolutions below 0,015 K they provide the precise measurement basis for the reliable detection of even the smallest anomalies.

Thermographic Automation Solution WELD-CHECK by InfraTec
Get in contact with InfraTec thermography division

Would You Like to Know More?

It is not unusual for tasks to be associated with special requirements. Discuss your specific application needs with our specialists, receive further technical information or learn more about our additional services.

Europe & Rest of World

InfraTec GmbH
Infrarotsensorik und Messtechnik
Gostritzer Str. 61 – 63
01217 DresdenGERMANY

WELD-CHECK Software

  • Different operating modes for Teach-In, testing and offline analysis
  • Provision of all relevant information in testing mode with live, difference, evaluation and reference image
  • Comprehensive representation of results
  • Offline mode for parameterisation and evaluation of large datasets
  • Flexible integration into the local system structure via universal interfaces and bus systems
Thermographic Automation Solution WELD-CHECK - Software, Parametric-Search

Case Study and Publications of our Customers

Quality Assurance with Active Thermography
Usage of ImageIR® to test laser welds of body components

Quality Assurance with Active Thermography

Non-destructive testing methods are becoming increasingly more important in the industry. One reason is that they cost much less than other test methods. As a very elegant method, the active heat flow thermography method is now firmly established as a powerful method of non-contact and non-destructive testing of products of different manufacturing technologies.

Investigation of interdiffusion and intermetallic compounds in Al–Cu joint produced by continuous drive friction welding

Infrared camera: VarioCAM® high resolution

INNOVATIONSFORUM PATHE 2 - Passive Thermografie als zerstörungsfreies Prüfverfahren thermisch gefügter Bauteile (Language: German)

First publication: Schweißtechnische Lehr- und Versuchsanstalt Halle GmbH, 09/2017

Use of WELD-CHECK for these Industries & Applications

  • thermal imaging for automotive applications
    Automotive Industry

    Automotive Industry

    Infrared camera systems help you to secure a high product quality in production and at your suppliers.

  • thermal imaging in aviation
    Aerospace Industry

    Aerospace Industry

    Comply with highest security demands by applying state-of-the-art infrared camera systems.

  • thermal imaging in plastic industry
    Plastics Industry

    Plastics Industry

    Cost-efficiently control die-casting and extrusion processes by means of infrared camera systems.

  • thermal imaging in metallurgy
    Metallurgy

    Metallurgy

    Efficiently reduce the energy consumption of your metallurgic processes using infrared camera systems.

    Show further industries & applications
InfraTec service
Comprehensive Service from InfraTec

Comprehensive Service

Our Company’s own service department accompanies you even with complex automation solutions far beyond the actual sale. In the event of malfunctions, your enquiry is forwarded directly to the employees via a hotline. By remote maintenance, you will receive an initial diagnosis. Together with you, we analyse the cause of the problem and quickly find a solution.

InfraTec Service - Technical Support
InfraTec Service – Technical Support

InfraTec Service – Technical Support

For more than 30 years, InfraTec has been implementing thermographic solutions with partners worldwide. Based on this wealth of experience, a thorough analysis of the initial situation is one of the first steps in cooperation. We prepare feasibility analyses and advise you on the planning of your future thermographic system. Afterwards, you will receive an offer adapted to your specific requirements.

Thermography trainings
Training of your Employees

Training of your Employees

In our training centre in Dresden, you can attend practical thermography training courses. After the transfer of the turnkey system, upon request qualified employees of our service team will introduce you step by step to your automation solution and instruct future users on your premises.

Camera protective housing for infrared cameras by InfraTec
Wide Range of Protective Housings

Wide Range of Protective Housings

The InfraTec product range includes numerous protective housings. The all-weather and robust metal housings allow the use of the thermographic cameras in harsh environments and protect against mechanical stress, dust and splash water. Depending on requirements, users can also choose ATEX-certified protective housings that can be used in potentially explosive atmospheres.

InfraTec camera equipment
Ask for your suitable accessories

InfraTec IR Camera Equipment

InfraTec offers high-quality accessories for all camera series. This allows users to flexibly adapt their camera to changing test and measurement environments and optimize it for daily indoor and outdoor use. The corresponding components are specially designed for the corresponding model and open up new possibilities – for current applications and new tasks.

Infrared Cameras for WELD-CHECK

Fairs and Trade Shows