The use of Thermal imaging for preventive maintenance through continuous monitoring of technical equipment increases capital productivity, occupational safety and product quality.
Thermal imaging allows inspection of a wide range of plant parameters during operation.
Efficient, 24/7 fully automated monitoring of plant technology and temperature-dependent processes
Imaging solution provides initial indications at the inspection site
Automatic warning and alarm when critical temperatures are reached
Simple and reliable tracking of plant status over time using stored data
Reduction in maintenance costs
Increasing investment costs and the growing interconnection of production facilities place high demands on the reliability and service life of technical equipment. Condition-based maintenance based on continuous monitoring of the plant makes a decisive contribution towards that. Early detection of deviations and critical conditions also ensures high product quality and higher production throughput. Last but not least, permanent monitoring contributes to lower energy consumption and greater occupational safety.
Thermal imaging as a method of preventive maintenance detects a wide range of fault sources associated with thermal changes – increased resistance due to defects in electronics, excessive friction on moving machine parts or leaks in heat exchangers. The measurement method thus makes a major contribution to the success of manufacturing company.
A key advantage of preventive maintenance with an infrared camera systems is the ability to perform contactless temperature measurement. This means that thermographic inspections can be carried out during operation because they do not affect the performance of the system and do not require any interruption to the production process. In addition, the personnel responsible for monitoring are not exposed to any risks during the inspection, as they do not have to be in the vicinity of the system.
The visual representation of the temperature distribution provides a quick overview of the current system status at any time. If temperature thresholds are exceeded, an alarm is automatically triggered, enabling rapid intervention. Stored thermography data also allows the system status to be continuously monitored without any problems, enabling maintenance to be carried out at the best possible time.
Efficient quality control through fast, contactless temperature measurement during ongoing production
Flexible system solutions from modular components to fully customized turnkey setups
Integrated software for automated evaluation, documentation, and triggering of follow-up processes
General information about infrared thermography and presentation of different infrared camera techniques
Monitoring wind turbine power plants by (passive) thermography
Principle & methods of active thermography and examples
Technical Lecture “Inspection of Wind Turbine Blades with Ground-based Passive Thermography” from Michael Stamm, Federal Institute for Materials Research and Testing (BAM)
It is not unusual for tasks to be associated with special requirements. Discuss your specific application needs with our specialists, receive further technical information or learn more about our additional services.
A big advantage of infrared camera systems for companies is the easy handling and the low maintenance needs. Especially the cameras of the VarioCAM® HD series come with a rugged design making them most suitable for usage in rough industrial environments. The thermographic software IRBIS® 3 provides efficient analysis of thermographic data and reporting for the transfer of crucial inspection results.