Ther­mo­graphy in Chem­ical Industry

The high-quality infrared cameras from InfraTec provide more efficient values ​​for the various applications in chemical companies.

  • Contactless temperature measurement of chemical processes

  • Insulation testing of reactors

  • Liquid level monitoring of tanks by applying infrared camera systems

Chemical Industry - rotary kiln
thermal imaging at a biogas plant
Control of a pipeline systems
Chimney of an industrial stack
Survey of a chemical plant
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Applic­a­tion of Infrared Camera Systems for Contact­less Temper­ature Meas­ure­ment of Chem­ical Reac­tions

Flare stack control

Chemical reactions are endogenous or exogenous proceedings resulting in heat flow. Imaging of temperature distribution by means of thermal imaging does not only allow punctual measuring of heat flows, but also enables analyses of entire process chains. Contactless measurement brings additional advantages since measuring of reacting chemicals is possible in the first place respectively connections to multiple contacting temperature sensors can be left out.

Case Studies in Chem­ical Industry

Monitoring the Surface Temperature on Curing Epoxy Resin Samples - Picture credits: © AdobeStock / wichientep

Monit­oring the Surface Temper­ature on Curing Epoxy Resin Samples

Epoxy resin systems are mostly used as a matrix material in fibre composites. In a variety of manufacturing processes, the corresponding resin system is processed in a flowable state. The material only acquires its rigidity in a subsequent curing process. This is characterized by an exothermic chemical reaction with a pronounced temperature dependence.

InfraTec thermography reference - Thermal Ceramics - Picture credits: © iStock.com / JazzIRT

Ther­mo­graphy for Insu­la­tion Checks

Hot industrial processes must always be well shielded to prevent energy loss and protect neighbouring equipment and employees. Thermography helps to identify weak points in insulation and provides initial indications of necessary repairs.

Production in the plastics industry

Industrial Thermography

In the chemical industry, thermography is used for the inspection of plants, the monitoring of processes and the early detection of overheating. Sauer Engineering offers infrared measurements with infrared cameras from InfraTec.

Monitoring the Surface Temperature on Curing Epoxy Resin Samples - Picture credits: © AdobeStock / wichientep

Monit­oring the Surface Temper­ature on Curing Epoxy Resin Samples

Epoxy resin systems are mostly used as a matrix material in fibre composites. In a variety of manufacturing processes, the corresponding resin system is processed in a flowable state. The material only acquires its rigidity in a subsequent curing process. This is characterized by an exothermic chemical reaction with a pronounced temperature dependence.

InfraTec thermography reference - Thermal Ceramics - Picture credits: © iStock.com / JazzIRT

Ther­mo­graphy for Insu­la­tion Checks

Hot industrial processes must always be well shielded to prevent energy loss and protect neighbouring equipment and employees. Thermography helps to identify weak points in insulation and provides initial indications of necessary repairs.

Production in the plastics industry

Industrial Thermography

In the chemical industry, thermography is used for the inspection of plants, the monitoring of processes and the early detection of overheating. Sauer Engineering offers infrared measurements with infrared cameras from InfraTec.

Publications

Photoassisted amplification of chain-growth in CO2 hydrogenation: Switching selectivities of heterogeneously catalyzed reactions with light

Photoassisted amplification of chain-growth in CO2 hydrogenation: Switching selectivities of heterogeneously catalyzed reactions with light

Asso­ci­ated Ther­mo­graphic Auto­ma­tion Solu­tions

Automation InfraTec INDU-SCAN - In-process industrial temperature measurement
Indus­trial Auto­ma­tion

Process Control – INDU-SCAN

Contactless measurement of temperature distributions and profiles with industrial thermographic cameras permits efficient monitoring and control of temperature-dependent processes and procedures within a system-integrated quality assurance programme in industry.

Quality control for more precision in press hardening PRESS-CHECK
Indus­trial Auto­ma­tion

Quality Control or Press Hardening – PRESS-CHECK

Check the microstructures of sheet metal parts during the stamping process and establish a uniform high strength and quality of all produced stampings safely and with a contact-free method.

WELD-CHECK by InfraTec
Non-destructive Testing

Welding Inspec­tion – WELD-CHECK

Using pulse thermography, WELD-CHECK enables you a quantitative assessment of the inspected welds.

Automation InfraTec FIRE-SCAN AutoStore System, Copyright from iStock alvarez
Early Fire Detection & Observation

Early Fire Detection and Fire Prevention - FIRE-SCAN

Effectively secure your goods and appliances by integrating thermography into an automated early fire detection solution. InfraTec´s FIRE-SCAN enables capturing of critical temperature indoor and on open-air grounds at an early stage and is optimised for early fire detection.

Early fire detection WASTE-SCAN with thermal imaging
Early Fire Detection & Observation

Waste Bunker Fire Monitoring – WASTE-SCAN

Effectively secure your goods and appliances by integrating thermography into an automated early fire detection solution.

Thermographic Automation Solutions - Automatic object monitoring system IROD
Early Fire Detection & Observation

Site Surveillance – IROD

Calibrated measuring cameras offer the option of a completely automated site surveillance by utilising temperature alarms – an approach well beyond the simple and susceptible motion detection systems used elsewhere. With IROD InfraTec offers a scaleable, powerful system solution.

Automation InfraTec GRID-DETECT protective housing
Early Fire Detection & Observation

IR Substation Monitoring – GRID-DETECT

The IR Substation Monitoring System GRID-DETECT uses infrared technology to monitor the temperature of substation components to secure the reliability of substation. 

Automation InfraTec INDU-SCAN - In-process industrial temperature measurement
Indus­trial Auto­ma­tion

Process Control – INDU-SCAN

Contactless measurement of temperature distributions and profiles with industrial thermographic cameras permits efficient monitoring and control of temperature-dependent processes and procedures within a system-integrated quality assurance programme in industry.

Quality control for more precision in press hardening PRESS-CHECK
Indus­trial Auto­ma­tion

Quality Control or Press Hardening – PRESS-CHECK

Check the microstructures of sheet metal parts during the stamping process and establish a uniform high strength and quality of all produced stampings safely and with a contact-free method.

WELD-CHECK by InfraTec
Non-destructive Testing

Welding Inspec­tion – WELD-CHECK

Using pulse thermography, WELD-CHECK enables you a quantitative assessment of the inspected welds.

Automation InfraTec FIRE-SCAN AutoStore System, Copyright from iStock alvarez
Early Fire Detection & Observation

Early Fire Detection and Fire Prevention - FIRE-SCAN

Effectively secure your goods and appliances by integrating thermography into an automated early fire detection solution. InfraTec´s FIRE-SCAN enables capturing of critical temperature indoor and on open-air grounds at an early stage and is optimised for early fire detection.

Early fire detection WASTE-SCAN with thermal imaging
Early Fire Detection & Observation

Waste Bunker Fire Monitoring – WASTE-SCAN

Effectively secure your goods and appliances by integrating thermography into an automated early fire detection solution.

Thermographic Automation Solutions - Automatic object monitoring system IROD
Early Fire Detection & Observation

Site Surveillance – IROD

Calibrated measuring cameras offer the option of a completely automated site surveillance by utilising temperature alarms – an approach well beyond the simple and susceptible motion detection systems used elsewhere. With IROD InfraTec offers a scaleable, powerful system solution.

Automation InfraTec GRID-DETECT protective housing
Early Fire Detection & Observation

IR Substation Monitoring – GRID-DETECT

The IR Substation Monitoring System GRID-DETECT uses infrared technology to monitor the temperature of substation components to secure the reliability of substation. 

Public­a­tions of our Customers

Thermal performance of a solar high temperature thermochemical reactor power by a solar simulator, Tingting Ma et al., Changzhou University

In situ reactor to image catalysts at work in three-dimensions by Bragg coherent X-ray diffraction, Amélie Rochet et al., Center for Research in Energy and Materials (CNPEM)

Technical design note: differential infrared thermography of methane jets, Hendrik Golzke et al., Robert Bosch GmbH

Dynamics of dust events in the graphite Plasmaphysics, Santanu Banerjee et al., Institute for Plasma Research Gandhinagar

Infrared Camera: ImageIR® 5325

Infrared Thermography for Monitoring of Freeze-Drying Processes: Instrumental Developments and Preliminary Results, Håkan Emteborg et al., Institute for Reference Materials and Measurements (IRMM)

Thermometry of intermediate level waste containers using phosphor thermometry and thermal imaging, J.L. McMillan et al., National Physical Laboratory Teddington

Spatiotemporal Investigation of the Temperature and Structure of a Pt/CeO2 Oxidation Catalyst for CO and Hydrocarbon Oxidation during Pulse Activation, Florian Maurer et al., Karlsruhe Institute of Technology

Thermal Effect of Probes Present in a Pharmaceutical Formulation during Freeze-Drying Measured by Contact-Free Infrared Thermography

Molecular Dynamics Simulation on the Effect of Self-Resistance Electric Heating on Carbon Fiber Surface Chemical Properties and Fiber/PP Interfacial Behavior

Testing of Reactor Insu­la­tion with Ther­mo­graphy

Reactor monitoring with thermal imaging

Reactors in chemical industry are strongly insulated in order to ensure the required reaction temperatures while protecting the environment against too high temperatures. Reactor insulations as well as any of their supply pipes and discharges have to meet highest requirements and must be checked in the respective way. Infrared camera systems provide a quick and detailed overview on leakages.

Liquid Level Monit­oring of Tanks by Means of Infrared Camera Systems

Liquid and foamed chemicals are often kept in tanks. For this purpose, thermography provides an opportunity to monitor the liquid level of tanks. The temperature difference between the area containing liquids or foams and the empty one above is used for detection with thermal camera systems.

InfraTec chemical industry - fill level of a tank

Advant­ages of this Ther­mo­graphy Solu­tions in this Applic­a­tion

ATEX, explosion protection

ATEX Guideline

Safety in Potentially Explosive Atmospheres

For the use in the different Ex-zones, InfraTec equips its infrared cameras and pan/tilt systems with protective housings that meet the strict requirements of the ATEX directive.

Camera protective housing for infrared cameras by InfraTec

Protective Housings

Reliable Even in Demanding Environments

All-weather-proof and robust metal housings protect InfraTec thermographic cameras from heavy use. They enable use in harsh environments, in dust, spray water and explosion hazards.

Thermografie-Kameraserie ImageIR® mit neuer 10 GigE-Schnittstelle

10 GigE Inter­face

Ultra-fast Data Transfer
High-resolution detectors and high frame rates generate large amounts of data. With the 10 Gigabit Ethernet interface, this data can be transferred quickly, reliably and without loss.

ImageIR® thermographic cameras can be controlled wirelessly and very flexibly via web interface using a smartphone or tablet.

Camera Remote Control

Wireless Measurement – Independent and Convenient

The functions of the stationary camera systems can be controlled via the integrated web interface using a smartphone or software, as well as via an additional tablet attached to the housing.

InfraTec glossary - Rotating filter- und aperture wheel

Filter & Aper­ture Wheel

Measurement of High Temperatures & Spectral Ranges

Up to two individually combinable wheels equipped with filters and apertures allow the camera sensitivity to be adjusted to the specific requirements of demanding measurement tasks.

ImageIR filter wheel replacement

Multispectral Feature

The multispectral feature makes it possible to record sequences with constantly changing spectral filters. Images are recorded synchronously with a rapidly rotating filter wheel equipped with the filters. It may be possible to switch between up to seven filters, depending on the version. Due to this the multispectral measurement can be optimised to suit the measuring task if the preset ranges are unsuitable. The integration times can be adapted within the limits calibrated for this filter.

InfraTec Service Calibration Rig

Auto Calibration

The Auto Calibration option expands the HighSense function to include automatic, dynamic adaptation of the integration time. This ensures the utmost temperature measuring accuracy and an optimised signal-to-noise ratio throughout the process. The wellfill of a detector is usually optimal in certain areas of the dynamic range. If the measured object signal is outside theses or user-specified limits, the integration time is readjusted.

ATEX, explosion protection

ATEX Guideline

Safety in Potentially Explosive Atmospheres

For the use in the different Ex-zones, InfraTec equips its infrared cameras and pan/tilt systems with protective housings that meet the strict requirements of the ATEX directive.

Camera protective housing for infrared cameras by InfraTec

Protective Housings

Reliable Even in Demanding Environments

All-weather-proof and robust metal housings protect InfraTec thermographic cameras from heavy use. They enable use in harsh environments, in dust, spray water and explosion hazards.

Thermografie-Kameraserie ImageIR® mit neuer 10 GigE-Schnittstelle

10 GigE Inter­face

Ultra-fast Data Transfer
High-resolution detectors and high frame rates generate large amounts of data. With the 10 Gigabit Ethernet interface, this data can be transferred quickly, reliably and without loss.

ImageIR® thermographic cameras can be controlled wirelessly and very flexibly via web interface using a smartphone or tablet.

Camera Remote Control

Wireless Measurement – Independent and Convenient

The functions of the stationary camera systems can be controlled via the integrated web interface using a smartphone or software, as well as via an additional tablet attached to the housing.

InfraTec glossary - Rotating filter- und aperture wheel

Filter & Aper­ture Wheel

Measurement of High Temperatures & Spectral Ranges

Up to two individually combinable wheels equipped with filters and apertures allow the camera sensitivity to be adjusted to the specific requirements of demanding measurement tasks.

ImageIR filter wheel replacement

Multispectral Feature

The multispectral feature makes it possible to record sequences with constantly changing spectral filters. Images are recorded synchronously with a rapidly rotating filter wheel equipped with the filters. It may be possible to switch between up to seven filters, depending on the version. Due to this the multispectral measurement can be optimised to suit the measuring task if the preset ranges are unsuitable. The integration times can be adapted within the limits calibrated for this filter.

InfraTec Service Calibration Rig

Auto Calibration

The Auto Calibration option expands the HighSense function to include automatic, dynamic adaptation of the integration time. This ensures the utmost temperature measuring accuracy and an optimised signal-to-noise ratio throughout the process. The wellfill of a detector is usually optimal in certain areas of the dynamic range. If the measured object signal is outside theses or user-specified limits, the integration time is readjusted.

Contact to thermography division of InfraTec

Would You Like to Know More?

It is not unusual for tasks to be associated with special requirements. Discuss your specific application needs with our specialists, receive further technical information or learn more about our additional services.

Europe & Rest of World
InfraTec GmbH Infrarotsensorik und MesstechnikGostritzer Straße 61 - 6301217 DresdenGERMANY

Infrared Cameras for Chem­ical Industry Applic­a­tions

infrared camera TarisIR mini from InfraTec
Compact-Line

TarisIR® mini 600

Image Format(640 x 480) IR Pixel

Infrared camera ImageIR® p12300
Pro-Line

ImageIR® p12300

Image Format(2,560 x 2,048) IR Pixel

InfraTec Infrared camera
Zoom-Line

ImageIR® z6300

Image Format(640 x 512) IR Pixel

InfraTec Infrared camera
Pro-Line

ImageIR® p8300 hs

Image Format(640 x 512) IR Pixel

Infrared camera ImageIR c6300 from InfraTec
Compact-Line

ImageIR® c6300

Image Format(640 x 512) IR Pixel

InfraTec Infrared camera
Zoom-Line

VarioCAM® HD Z

Image Format(1,024 x 768) IR Pixel

InfraTec Infrared camera
Pro-Line

ImageIR® 9400 hp

Image Format(2,560 x 2,048) IR Pixel

InfraTec Infrared camera
Compact-Line

ImageIR® c9100

Image Format(1,280 x 1,024) IR Pixel

InfraTec Infrared camera
Compact-Line

ImageIR® c8100

Image Format(640 x 512) IR Pixel

Learn more in our Webinars

Online Event: Thermography for Industrial Automation / Picture credits: SweetBunFactory, Olga Kostrova / iStock
Online Event

Thermography for Industrial Automation: Quality Assurance at the Highest Level

The use of infrared cameras offers great potential for quality assurance and monitoring in industry. This online event will give you an insight into the key aspects of automating these processes. Register now.

Thermographic Warehouse Monitoring for Fire Prevention
Online Event

Thermographic Warehouse Monitoring for Fire Prevention

Warehouses, waste bunkers, or areas storing lithium-ion batteries are at high fire risk. With FIRE-SCAN, InfraTec offers a fully automated thermographic solution for early fire detection – non-contact, reliable, and continuous. In our online event, you’ll learn how the system works, what challenges to expect, and how FIRE-SCAN is already in use in various industrial environments.

Online event from InfraTec: “Unlimited Flexibility in Thermal Imaging with Zoom Functionality”
Online Event

Unlimited Flexibility in Thermal Imaging with Zoom Functionality

No more changing lenses: InfraTec’s motorized infrared zoom cameras allow seamless adjustment across a wide range of distances and object sizes – with full radiometric calibration throughout the zoom range. In our online event, discover the advantages of zoom technology and how it’s used in research, inspection, materials testing and OEM integration.

Online Event: Thermography for Industrial Automation / Picture credits: SweetBunFactory, Olga Kostrova / iStock
Online Event

Thermography for Industrial Automation: Quality Assurance at the Highest Level

The use of infrared cameras offers great potential for quality assurance and monitoring in industry. This online event will give you an insight into the key aspects of automating these processes. Register now.

Thermographic Warehouse Monitoring for Fire Prevention
Online Event

Thermographic Warehouse Monitoring for Fire Prevention

Warehouses, waste bunkers, or areas storing lithium-ion batteries are at high fire risk. With FIRE-SCAN, InfraTec offers a fully automated thermographic solution for early fire detection – non-contact, reliable, and continuous. In our online event, you’ll learn how the system works, what challenges to expect, and how FIRE-SCAN is already in use in various industrial environments.

Online event from InfraTec: “Unlimited Flexibility in Thermal Imaging with Zoom Functionality”
Online Event

Unlimited Flexibility in Thermal Imaging with Zoom Functionality

No more changing lenses: InfraTec’s motorized infrared zoom cameras allow seamless adjustment across a wide range of distances and object sizes – with full radiometric calibration throughout the zoom range. In our online event, discover the advantages of zoom technology and how it’s used in research, inspection, materials testing and OEM integration.

Asso­ci­ated Indus­tries & Applic­a­tions

thermal imaging for asset inspections

Plant Inspec­tion

Using infrared camera systems and thermographic software by InfraTec will make you more efficient and more productive.

thermal imaging for security tasks

Security Applications

For observation tasks for applications - like investigation, remote surveillance, border guard and the protection of critical infrastructure - powerful infrared cameras are becoming increasingly indispensable today.

All branches and application areas